At Calivirgin our line of flavor crushed olive oils is very extensive and one comment I routinely hear from consumers when they stop by our booth or in a store is, “Oh, they have infused olive oils!” and this is one time that the customer is not always right! At Calivirgin we do not make or sell infused olive oils. Again, “At Calivirgin we do not make or sell infused olive oils!” Ha! I have a large smile on my face as I write this because if we have said this once we have said it a thousand times. I wrote a blog entry a couple of years ago explaining the difference between infused olive oils and olive oils made by crushing fresh produce and herbs by way of the agrumato method. I will not rehash that post but I will try to explain why there is a difference in the finished product. Infusing olive oils is easy.
Anyone can take regular oil and pour essence or flavoring into it or dump a large tea bag type vessel of dehydrated dried herbs into a container of oil and flavor it. It’s so easy you can even do it yourself at home. Making infused oils like this is very cheap to do, there isn’t much labor involved, and if you sell all of the oil you made you can simply make another batch at any given time and viola’! You now have flavored olive oil that sells for far more than the regular oil would by only adding a few pennies worth of flavoring to it. It may be a great business model but can it compete on taste? Not really. Traditionally flavored olive oils have been made using substandard quality olives. When I first started making flavors I had many people in the industry asking why we were wasting great fruit (when I say fruit I mean olives) on flavored oils. I guess it is our companies yearning to produce the highest quality and healthiest product we can and to put our name on something we can be proud of. Many companies will wait until late harvest when all of the olives have turned black producing a very mild or even bland tasting oil so their flavoring comes through.
This is also an easy way of taking sub par olive oil or oil with taste defects, masking it with flavor and turning it into an oil the average consumer will pay top dollar for. In waiting this long to harvest the olives; the phenols and other healthy aspects of the olive oil are reduced but more oil is made. At Calivirgin we like to think quality is better than quantity. We harvest our flavors at the beginning of the season when the fruit is at optimum maturity; the same time as when we harvest olives for our mono-varieites such as our arbequina evoo. There is a reason why U.S. olive oil competitions are now starting to judge flavor crushed olive oils separate from infused olive oils. There is a reason why our full line of flavored olive oils at Calivirgin have all won medals year after year at all of the major U.S. olive oil competitions that allow flavored oils to be judged, and there is a reason why at Calivirgin we spend thousands of dollars on locally sourced or high quality fresh produce to crush with our olives to make our flavored oils. I could pour chili oil into olive oil and it will make spicy oil but you would not taste the fresh green jalapeno flavor come through or even taste the olive oil like in our bottle of Hot Virgin Jalapeno. Yes, olive oil has a taste, and you should taste the produce as well as taste the olive oil when it comes to these types of oils. If you wanted chili oil then buy chili oil; it’s cheaper!
The reason most companies do not make their flavored oils this way is because of a few factors. One is cost. Buying tons of quality produce all at harvest time is a large expense that most companies would rather not bear. Sourcing and scheduling all the different herbs, vegetables and citrus we use for our flavors is not an easy task either. Coordinating
for the flavored oils is one of the most stressful parts of our harvest; after flavors are done we can seem to coast the rest of harvest making unflavored regular extra virgin olive oil. Another factor is the fact that flavor profiles of olives will change slightly from year to year as well as with the produce. It is a challenge every year to produce consistent tasting flavored oils with so many variables in the equation but a challenge I feel we have succeeded in tremendously. As Miller I have found the nature of these flavored oils to be somewhat of a moving target. Olive oils crushed with peppers or chilies tend to get spicier with age (4-5 months) and the citrus oils tend to mellow out after a few months. Making sure every bottle tastes the same year in and year out isn’t easy but I think we have some of the most consistent oils on the market today. Finally and probably the largest challenge for producers; the equipment and olive mill. If a company doesn’t have their own equipment they will be hard pressed to talk a miller or mill into wanting to mess with making flavored oil for them. Running strong flavors like fresh garlic or jalapenos or even rosemary through your hammer mill, malaxers and centrifuges creates the potential for crossover flavors. It is imperative that you get all of one flavor out of the machines before you move on to the next one. Same goes for your transfer pumps, stainless or IBC tote containers that hold the finished oils and anything else the oils come in contact with. Cleaning, cleaning and more cleaning. Since we do not filter our olive oil at
Calivirgin, after the oil has been extracted there tends to be much more sediment than with regular olive oil. We almost always rack two to three times and in some cases more. All of this adds to the labor included in making the perfect flavored olive oil.
The largest problem we have here at Calivirgin is deciding how much to make of each flavor. Our goal is to sell out of all of our oil each year with no carryover of oil into the next year. New oil is good; old oil is bad. It is with this mentality that we ultimately sell out of certain flavors early each year. Since we can’t make a batch of flavored oil on the fly at any point in the season the trick is to make enough of each flavor to meet the demand without having too much excess creating the problem of having old oil. We sell to many companies who either sell our oil in their fusti refillable bottle type stores or who private label the oil under their own label for resale. Even though we have tripled production of certain flavors every year it is inevitable that we get complaints from vendors who didn’t commit to pre-ordering oil at harvest time who are upset that we are out of our popular flavors going into the holidays and before the next seasons harvest. It is always nice to sell out but we always feel bad bearing bad news when someone orders oil we no longer have.
At Calivirgin we are very proud of the quality flavored olive oils our attention to detail and persistence produces and and we think the fact that our seven flavors have won 64 medals the past two years entering in only four of the main U.S. olive oil competitions including best of class, best of show and a silver SOFI award should prove that flavor crushed olive oils are superior to infused oils but don’t take our word for it; try a bottle for yourself and find out!!
UPDATE 4/18/2014 : This year was the first year that the Napa Valley Olive Oil Competition judged flavored olive oils separately into two categories: oils crushed using fresh produce and oils infused with flavoring. Calivirgin collected 9 medals in this 2014 competition (3 Gold, 5 Silver, 1 Bronze) but a very interesting thing happened. I noticed that for the first time there were very few flavored entries into the entire competition. Very few flavored olive oils are made by crushing fresh produce with olives so a small showing in that category was expected but what really sparked my interest was very few oils were entered into the “infused” category. I believe companies didn’t want to directly promote that they simply “infused” their oils and didn’t use fresh produce. They have been implying that this is how their oils were made for years. It will be interesting if competitions continue to split the flavors. I could see them mixing them all back up because less entries means less exorbitant entry fees but that is another topic in itself!